济南服装厂的生产流程是一个融合传统工艺与现代技术的精密体系，涵盖从面料入库到成品出库的多个环节。整个过程以质量控制为核心，通过标准化作业与柔性生产相结合的模式，确保产物满足市场多样化需求。

　　The production process of Jinan Clothing Factory is a precision system that integrates traditional craftsmanship and modern technology, covering multiple links from fabric storage to finished product delivery. The entire process is centered around quality control, using a combination of standardized operations and flexible production to ensure that the product meets diverse market demands.

　　生产准备阶段

　　Production preparation stage

　　面料与辅料的检验是首道关卡。采购回来的布料需经过验布机检测，排查色差、织造瑕疵及缩水率等指标，特殊面料如灯芯绒还需进行丝绺方向校准。技术部门会根据客户提供的样衣或设计图制作纸样，并通过电脑排版系统生成裁剪方案，确保面料利用率化。这一阶段还会完成工艺单的编制，明确缝制标准、辅料搭配及整烫要求，为后续生产提供技术指导。

　　The inspection of fabrics and accessories is the first hurdle. The purchased fabric needs to be inspected by a fabric testing machine, with a focus on checking indicators such as color difference, weaving defects, and shrinkage rate. Special fabrics such as corduroy also need to undergo grain direction calibration. The technical department will create paper patterns based on the samples or design drawings provided by the customer, and generate cutting plans through a computer typesetting system to ensure maximum fabric utilization. At this stage, the preparation of the process sheet will also be completed, clarifying the sewing standards, accessory matching, and ironing requirements, providing technical guidance for subsequent production.

　　裁剪与分包环节

　　Cutting and subcontracting process

　　经过预缩处理的布料通过全自动拉布机平铺，层数根据面料厚度精准控制。裁床采用激光定位系统，结合自动裁剪设备完成高精度裁片，误差控制在±0.2厘米以内。裁好的衣片按颜色、尺码分装，并附上条形码标签，便于后续工序追溯。部分工厂引入智能分拣系统，通过扫码自动匹配缝制工序，显着提升生产效率。

　　The pre shrunk fabric is laid flat by a fully automatic fabric spreading machine, and the number of layers is precisely controlled according to the thickness of the fabric. The cutting bed adopts a laser positioning system, combined with automatic cutting equipment to achieve high-precision cutting, with an error controlled within ± 0.2 centimeters. The cut pieces of clothing are divided by color and size, and labeled with barcode tags for easy traceability in subsequent processes. Some factories have introduced intelligent sorting systems that automatically match sewing processes through scanning codes, significantly improving production efficiency.

　　缝制与后整理

　　Sewing and post-processing

　　缝制车间采用模块化流水线作业，根据服装品类配置专用设备。例如，针织服装使用四线包缝机确保接缝弹性，而西装生产线则配备模板机实现精准开袋。半成品需经过中烫定型，再进入绣花、钉珠等特殊工艺环节。锁眼、钉扣工序由全自动模板机完成，确保位置误差低于0.1毫米。整烫环节采用蒸汽预缩技术，结合人体工学模台，使服装尺寸稳定性达到优等品标准。

　　The sewing workshop adopts modular assembly line operation and is equipped with specialized equipment according to the clothing category. For example, knitted clothing uses a four thread overlock machine to ensure seam elasticity, while suit production lines are equipped with template machines to achieve precise bag opening. Semi finished products need to undergo intermediate ironing and shaping, and then enter special processes such as embroidery and beading. The locking and nailing processes are completed by a fully automatic template machine, ensuring a position error of less than 0.1 millimeters. The ironing process adopts steam pre shrinking technology, combined with ergonomic molds, to achieve the national standard for high-quality clothing size stability.

　　质量管控体系

　　Quality control system

　　济南服装厂普遍建立叁级质检制度：首件封样需经客户确认，过程检验覆盖裁剪、缝制、整烫各环节，成品终检执行础蚕尝2.5抽样标准。质检科独立于生产部门，配备色牢度测试仪、缝线强度测试机等设备，对起毛起球、撕裂强度等关键指标进行量化检测。部分公司引入础滨视觉检测系统，可自动识别线头、污渍等瑕疵，准确率达99%以上。

　　Jinan clothing factories generally establish a three-level quality inspection system: the first piece sealing sample needs to be confirmed by the customer, the process inspection covers cutting, sewing, and ironing, and the final inspection of finished products follows the AQL2.5 sampling standard. The quality inspection department is independent of the production department and equipped with professional equipment such as color fastness testers and suture strength testers to quantitatively test key indicators such as pilling and tear strength. Some companies have introduced AI visual inspection systems that can automatically identify defects such as thread ends and stains, with an accuracy rate of over 99%.

　　包装与物流

　　Packaging and Logistics

　　成品服装经过去线头、除尘等精修处理后，进入自动化包装线。系统根据订单自动匹配吊牌、胶袋及纸箱规格，实现混色混码精准装箱。仓储环节采用奥惭厂智能管理系统，通过条形码实现库存实时可视化管理，确保订单出货准确率。

　　After undergoing finishing processes such as removing thread ends and dust removal, the finished clothing enters the automated packaging line. The system automatically matches the specifications of tags, plastic bags, and cardboard boxes based on the order, achieving precise packaging with mixed colors and codes. The warehousing process adopts the WMS intelligent management system, which realizes real-time visual management of inventory through barcodes to ensure the accuracy of order shipment.

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